Successful collaboration: Kniele GmbH & Simotec S/A rely on state-of-the-art mixing technology

A strong project with an innovative solution

Kniele GmbH has successfully implemented an exciting project in collaboration with Simotec S/A. At the heart of the project is the Kniele KKM375/550 cone mixer, equipped with a standard outlet, ceramic lining, and a high-pressure cleaning system. The system was supplemented with customized components from Simotec, resulting in a powerful and future-proof overall system.

The heart of the system: the Kniele KKM375/550 cone mixer

The cone mixer impressed with its proven Kniele technology. For this project, it was equipped with:

• Standard outlet with concrete chute (added later)
• Ceramic lining for durability
• High-pressure cleaning system for efficient cleaning

This means it is optimally equipped to meet the highest production requirements.

Simotec as a reliable partner

In addition to the mixer itself, Simotec played a central role. Among other things, the company supplied:

• Mixer platform including railings and stairs
• Measuring cells for the mixer
• Cement scale and mixer dust extraction
• Complete control system with Siemens PLC, including control cabinet
• Manual weighing device (e.g., for fibers or color), including documentation in the recipe

Simotec also took care of the pre-assembly of the entire mixing plant - including the Kniele mixer - at the site in Denmark.

Collaboration on equal terms

The project kicked off at the end of 2022 with an initial exchange via MS Teams video conference. From there, the project proceeded in close coordination:

• Exchange of 3D CAD models and initial designs
• Clarification of the required electrical components (e.g., motor power, limit switches, measuring transducers)
• Preparation of the offer by Simotec
• After the order was placed, close exchange about interfaces – both in terms of design and control technology
• Regular project meetings in which complications were resolved and design standards were defined

After completion, the final acceptance was carried out by Kniele directly at Simotec. The final commissioning of the system was successfully carried out in March 2024.

Conclusion: A successful project with added value

The cooperation between Kniele GmbH and Simotec shows what successful collaboration looks like in practice. The intensive exchange of information, the clear definition of interfaces, and the joint solution expertise resulted in a state-of-the-art mixing plant that meets the highest standards.

Strong alliance in plant engineering: KNIELE and SIMOTEC enter into official partnership

Working together for innovative solutions: KNIELE and SIMOTEC intensify their cooperation

It will be official from mid-August 2025: KNIELE GmbH is entering into a strategic partnership with Danish plant manufacturer SIMOTEC A/S. Both medium-sized companies have already successfully implemented projects in the past – now the next logical step follows: deeper cooperation with a focus on the Scandinavian market.

This new partnership is a strong signal for greater efficiency, quality, and innovation in plant engineering and mixing technology.

Focus on synergies: KKM cone mixer meets Scandinavian engineering expertise

The aim of the partnership is to pool the expertise of both companies in a targeted manner. The focus is particularly on mixing systems and the KNIELE KKM cone mixer – a highly efficient solution for precise and homogeneous mixing of a wide variety of materials.

SIMOTEC contributes its extensive experience in plant engineering and the planning of industrial manufacturing processes. In close cooperation, the possibilities for integrating the high-performance KNIELE products into future plant solutions are being explored – tailored to the requirements of Scandinavian customers.

Closer proximity to the Scandinavian market: a win-win situation

Through its strategic partnership with SIMOTEC, KNIELE is tapping into new market potential in Denmark, Sweden, Norway, and Finland. At the same time, customers in the region benefit from shorter distances, direct communication, and optimally coordinated complete solutions.

For KNIELE, this is an important step in its international growth strategy – and for SIMOTEC, it is a valuable addition to its own product portfolio with innovative mixing technology “Made in Germany.”

The next step: coordinating cooperation precisely

In the coming weeks, KNIELE and SIMOTEC will plan the next steps together. This includes, in particular, intensive training and presentation of KNIELE technologies, especially the KKM cone mixer. The aim is to enable both partners to provide customers with comprehensive advice and develop optimally coordinated solutions.

Conclusion: Partnership with prospects

The official partnership between KNIELE and SIMOTEC is a milestone for both companies. It stands for quality, innovation, and customer focus – especially in the Scandinavian region. By joining forces, the partners offer tailor-made solutions in plant engineering and are setting new standards in mixing technology.

We look forward to intensive cooperation and many successful projects!

Further information about company Simotec: simotec.dk

Experience innovative SMEs up close: Junge Union visits Kniele company in rural Baden-Württemberg

A look behind the scenes of economic excellence

On 31 July 2025, a small group of members of the Junge Union visited selected medium-sized companies in rural Baden-Württemberg - organised by Nico Russ, a former apprentice at Kniele. The aim was to develop a feeling for the economic strength and innovative power beyond urban centres. The highlight of the tour was a visit to the Kniele company, a prime example of modern mechanical engineering „Made in BaWü“.

 Business visit by the Junge Union: politics meets practice

The Junge Union is actively committed to strengthening SMEs - not only in theory, but also through direct dialogue. The visit served to gain insights into the production processes and challenges faced by SMEs in rural areas. The focus was particularly on digitalisation, securing skilled workers and sustainable production processes.

Kniele company: From raw material to outgoing goods

During the guided tour of the Kniele factory, the participants were able to experience all stages of production live. From the precise cutting of raw materials to the welding shop and paint shop to pre-assembly and storage/outgoing goods - the entire production process was explained in a transparent and practical manner. The high level of vertical integration and the quality standards made a lasting impression on the visitors. 

Nico Russ: From apprentice to networker

The visit was organised by Nico Russ - no stranger to the company. As a former apprentice, he has first-hand knowledge of Kniele's processes. Today, he is passionate about connecting young politicians and SMEs - a commitment that bore fruit on this day.

Conclusion: SMEs are more than just a buzzword

The visit to the Kniele company impressively demonstrated what characterises Baden-Württemberg's SMEs: Innovative spirit, down-to-earthness and a strong regional foundation. For the Junge Union, it was an important impulse to align political decisions even more closely with the reality of medium-sized companies in future - especially in rural areas.

Sustainability meets technology: An exciting project to produce insulation boards for house façades from coffee grounds and resin was successfully completed. The specially designed mixing plant combines mobility, efficiency and environmental awareness - equipped with a used, fully refurbished Kniele KKM 100/150 conical mixer.

♻️ Insulation materials rethought: coffee grounds as a raw material

The focus of the project was on processing recycled coffee grounds in combination with a special resin to produce environmentally friendly insulation boards. The use of organic waste materials not only saves CO₂, but also promotes a clever circular economy.

⚙️ Technology that moves: Kniele KKM 100/150 on a mobile frame

At the heart of the plant is a used Kniele KKM 100/150 conical mixer with an output of 100 liters of fresh material. The mixer was taken back from a French customer and completely refurbished in several stages.

For maximum flexibility, the entire mixing plant was mounted on a stable, mobile frame that can be driven into a standard trailer. This enables uncomplicated transportation across Europe - ideal for flexible use at different production sites or test environments.

🔬 Individually adapted: Agitator for new materials

Special attention was paid to adapting the agitator: the mixing technology was precisely tailored to the special requirements of the coffee grounds mixture to ensure a uniform consistency and high product quality.

💧 Precise dosing with Würschum technology

The additive dosing system comes from Würschum and ensures the precise supply of resin and hardener - a critical step for the curing and stability of the insulation boards. The reliable and finely tuned technology enables a precise reaction and even distribution of the components.

🧠 Intelligent control from Bikotronic

The entire system is controlled by a modern Bikotronic system. The intuitive user interface and robust software ensure smooth operation, ease of use and high process reliability - even in mobile applications.

✅ Completion - ready for Europe-wide use

The mobile plant is now ready for use and offers new opportunities for the decentralized production of environmentally friendly insulation materials.

🙌 Thank you for your trust - and good luck with the new concept!

We would like to thank our customer K-MÄLEON Haus GmbH for the exciting project and the excellent cooperation. We wish them every success with the new innovative production technology and look forward to further sustainable solutions in the future!

High-tech instead of downtime: general refurbishment of the mixing plant at Fuchs in Zeithain

The comprehensive modernization of the concrete mixing plant at the Zeithain precast plant was successfully completed in July 2025. With its new plant, Fuchs is setting new standards in terms of efficiency, precision and sustainability.

From stocktaking to a new start: 3D scan and planning

A precise 3D scan of the tower plant laid the foundation for the project in July 2022. Detailed planning began at the start of 2024 - with the aim of creating a state-of-the-art mixing plant from the tried and tested.

Two new powerhouses: Kniele KKM 1000/1500 cone mixers

At the heart of the new plant are two Kniele KKM1000/1500 cone mixers, each with a fresh concrete output of 1 m³ for maximum performance.

Equipment at the highest level:

• Automatic high-pressure cleaning
• Forced mixer dedusting
• Process monitoring via camera
• Pivoting chutes for flexible concrete distribution

40 meters upwards: New double belt conveyor system in the tower

The feeding system has been completely redesigned:

A double belt conveyor with a height of almost 40 m reliably transports the material to the top. A discharg belt with rotary distributor for precise distribution of the aggregates has also been newly integrated.

High-precision dosing: New weighing technology across the board

The entire weighing technology has been modernized to optimize mixing accuracy:

• New aggregate scales with double distribution
• New cement, water and admixture scales
• New cement screw conveyor for efficient conveying routes

Safe and smart: state-of-the-art cement silo equipment

The new cement silo equipment offers maximum operational safety:

• High-performance filter
• Binding agent loosening
• Emergency stop systems
• Level indicator and pressure indicator

Digital control & smart concrete logistics

The new Bikotronic control system brings digitalization to the plant. The new bucket conveyor from WMW also serves four production lines. Swivel mixer chutes ensure maximum flexibility in concrete distribution.

A secure footing for the future: mixer platform completely renewed

The existing mixer platform was not forgotten either: The surface covering was completely renewed and now ensures even greater safety and durability in daily operation.

Reaching the goal together: thanks to Fuchs

We would like to thank Fuchs for their trust and professional cooperation. We wish them every success and good business with the new mixing plant, which was successfully put into operation in July 2025.

Review: Bauma 2025 - A week full of innovation, exchange and inspiration

What a week at the trade fair! Bauma 2025 in Munich is now behind us - and we can look back on an exciting, eventful time in which the world of concrete once again took center stage.

With numerous interested visitors, inspiring discussions and a lively exchange about our technologies, the trade fair was a complete success. We would like to thank everyone who stopped by our stand - whether they were long-standing partners, interested new contacts or industry colleagues.

In the spotlight: Our trade fair highlights

Two exhibits were particularly in the spotlight this year and attracted a lot of attention:

• The new Kniele KKM conical mixer - with optimized technology and innovative design for maximum mixing quality
• Our big bag emptying station with integrated CAS system - well thought-out for efficient material handling and flexible processes in plant engineering

The consistently positive feedback shows us that we are on the right track. The personal exchange and the enthusiasm of the visitors were a real enrichment for us.

Couldn't be there?

No problem - we are also there for you outside the trade fair! If you would like to find out more about our solutions, please write to us at info@kniele.de or call us on +49 7582 9303-0

We look forward to the dialog! Many thanks to everyone who made this bauma 2025 so special.

See you at the next trade fair!

On 30 November 2024, a formative era in the history of Kniele GmbH in Bad Buchau will come to an end: our founder and long-standing Managing Director Erwin Kniele will retire from the three-person management team.

His sons Harald and Alexander Kniele, who have been with the company for over 30 years and already have management responsibility, take over the reins and continue the success story. With Felix and Joris Kniele, the third generation is already in the starting blocks to lead the family business into the future.

The origins of a visionary

Erwin Kniele began his professional career at Liebherr Mischtechnik in Bad Schussenried, where, as a structural engineer, he discovered his passion for the construction of steel structures early on. The path to self-employment began with the further development of the ring-pan mixer. However, the mixing quality at the time left a lot to be desired, so hydraulically operated agitators had to be installed - an expensive and repair-prone solution.

With an approach that was as simple as it was ingenious, Erwin Kniele finally developed a compulsory mixer with two mechanically driven agitators, which is still in use today. This pioneering innovation also marked the start of his independence.

However, his inventive spirit had been with him long before he founded his own company. For example, he developed a bricklaying machine for the Anliker company with which complete brick walls could be prefabricated in the factory - another example of his pioneering ideas and technical innovations.

Milestones in the company's history

On 1 January 1991, Erwin and Lydia Kniele founded Kniele Baumaschinen GmbH. The company developed into an internationally recognised, family-run medium-sized enterprise. From the very beginning, not only the mixing plants, but also components such as scales, dosing flaps and weighing belts were developed and manufactured in-house.

A particular breakthrough came in 2001 with the development of the KNIELE KKM cone mixer. This patented technology - with its unique conical shape - revolutionised mixing technology and opened up new markets for Kniele. The conical mixer is not only convincing in the concrete industry, but is also used in recycling processes, the food industry and many other specialised areas.

For Erwin Kniele, Kniele Baumaschinen GmbH was always more than just a company - it was his life's work and purpose. With tireless commitment and a great deal of passion, he shaped and built up this company.

The inventive spirit remains

Even after his retirement from the day-to-day business, Erwin Kniele remains true to his passion. By developing new mixing technologies, researching innovative cleaning systems and registering further patents, he ensured the continuous innovative strength of today's Kniele GmbH.

On behalf of the entire workforce, family and business partners, we would like to thank you, Erwin, for almost 35 years of tireless commitment, visionary inventiveness and your example as the founding father of our company. Your inexhaustible commitment and your pioneering ideas will always be an inspiration to us. You have not only shaped a company, but also inspired many people. We look forward to continuing to benefit from your knowledge and support in the future.

Load weights for high-voltage cables: Innovation in production with Kniele mixing technology

The production of load weights for tensioning high-voltage cables in rail transportation places high demands on materials and technology. These special weights not only have to be robust and reliable, but also manufactured under extreme conditions such as abrasion resistance and dosing accuracy. Planning for this challenging project began in 2022 and has now been implemented with a successful complete solution from a single source - thanks to the expertise of Kniele GmbH.

Successful mixing trials and decision in favor of Kniele

The path to a tailor-made solution began with mixing trials at Kniele. After the first tests, it was already clear that the combination of Kniele mixing technology and the special raw materials would meet the requirements. This successful collaboration led to the Austrian company Katzenberger opting for a Kniele mixer. What tipped the scales was not only the high quality of the mixers, but also the comprehensive overall solution from a single source that Kniele offered.

Innovative technology for the production of load weights

The production of loading weights relies on modern technology and precise dosing. The raw materials are filled into two big bag emptying stations for metal powder and mixed granulate, which are operated by crane systems. One of the stations is equipped with a buffer container to handle larger storage quantities efficiently. In addition, a silo for binding agents ensures a constant supply for production.

Dosing takes place via special screw conveyors that transport the material into a small mobile weighing container. This container can travel along the production line to three filling points, where it is precisely weighed with the raw materials. The high-resolution scales ensure precise measurement of the individual components.

After weighing, the mobile container is placed on the frame of the Kniele KKM100/150 conical mixer by crane. In the mixer, the metal powder is precisely mixed with the mixed granulate and binder. The dosing of the individual ingredients is controlled by a WMW dosing unit, which ensures precise quantity control.

The challenge of abrasiveness and logistics

One of the biggest challenges in this project was the abrasiveness of the metal powder, which is particularly resistant and abrasive. This placed particular demands on the storage, transportation and mixing of the material. In order to meet these requirements, specially designed systems were used that can handle the material efficiently and safely.

In addition to the technology, a mixer dedusting system was also installed to reduce fine dust during the mixing process. An admixture weigher from Würschum also ensures precise dosing of the additives to guarantee the quality and consistency of the mixture.

Future prospects and success for the infrastructure

Thanks to Kniele's innovative mixing technology and precise planning, Katzenberger was able to develop an efficient solution for producing the load weights. These not only help to improve the infrastructure, but also ensure that the high-voltage lines in rail traffic can be tensioned safely and efficiently.

We wish our customer Katzenberger every success for the future and look forward to further exciting projects! You can find more information on the Katzenberger website Katzenberger.

KNIELE – your partner for innovative solutions in mixing technology.

Textile concrete production at RWTH Aachen

The production of textile concrete is becoming increasingly important because this innovative material is not only more sustainable, but also offers future-oriented solutions for the construction industry. An outstanding example of this development is the project "Material recovery from metal-containing, dusty production residues through fiber waste-based briquetting - FaBrik" at RWTH Aachen. In close cooperation with Kniele and other partners, a laboratory plant for the production of textile concrete based on recycled materials was successfully set up.

Sustainability meets innovation: Textile concrete from fiber waste

The project at RWTH Aachen aims to optimize the use of cotton fibers and fine sludge from recycled materials for the production of textile concrete. In a specially developed process, various cotton fibers are mixed with fine sludge to create a high-strength and at the same time resource-saving building material. This innovative fiber waste-based briquetting promotes material recovery and makes an important contribution to sustainability in the construction industry.

The KKM100/150 laboratory mixer from Kniele: The heart of production

The KKM100/150 laboratory mixer from Kniele is used to mix the different materials. This machine enables precise dosing and homogeneous mixing of the cotton fibers and the fine sludge. The laboratory mixer is installed on a support structure and is operated with a laboratory control system from Bikotronic, which ensures precise control of the mixing process. Other innovative components such as a small support table and various mixer inlets for manual and mechanical material feeding contribute to the efficiency and flexibility of the entire process.

Efficient material removal for a smooth process

A special discharge belt was installed below the mixer to efficiently remove the mixed material and transfer it to the next production step. This tailor-made solution helps to optimize the production process and minimize material losses, which further supports the sustainable nature of the project.

Conclusion: Together on the way to a more sustainable construction industry

The cooperation between RWTH Aachen, Kniele and the other partners has impressively shown how the future of construction can be redesigned through innovative technologies and sustainable materials. We would like to thank you for the successful collaboration and look forward to future projects that will continue to revolutionize the world of concrete. The production of textile concrete at RWTH Aachen is a significant step towards resource-saving construction and shows how research and practice go hand in hand to shape a sustainable construction industry of the future.

Our new CNC press brake for greater precision and flexibility

On November 25, 2024, we took an important step in the further development of our production technologies. Our existing press brake, with a pressure force of 180 tons, was replaced by a used CNC press brake SMD. With a pressure force of 400 tons on a length of 4 meters, the new machine offers us a number of advantages that not only improve the quality of our work, but also increase our efficiency.

Greater performance and more flexibility

With a pressure force of 400 tons, the new press brake is significantly more powerful than its predecessor. This means that we can now easily bend 10 mm thick steel sheets over a length of 4 meters. Thanks to the additional bending aid and the ability to use long bending tools, we can now also bend complete trays on all 4 sides. This gives us greater flexibility when processing components in different sizes and shapes.

Faster processing and ergonomic advantages

Another advantage of the new CNC press brake is the faster processing of large and complex components. The automatic bending aid ensures that even heavy and bulky parts can be processed easily, which not only saves time but also improves ergonomics at the workplace. Our employees benefit from simplified handling.

More possibilities for demanding projects

With the new machine, we are now able to produce larger, more complex parts while maintaining the precision required for modern construction and industrial projects. The higher pressure force and the flexible handling of a wide variety of materials mean we can serve our customers even better and offer new manufacturing options that were not possible before.

Conclusion: Innovation for a better future

The purchase of the new CNC press brake represents an important step in our company's development. It enables us to work faster, larger, more flexibly and, above all, more precisely. We are proud that this new technology will enable us to expand our manufacturing capacity and offer our customers even better solutions.

6th industrial seminar on concrete 3D printing: a complete success for the future of construction

The 6th Concrete 3D Printing Industry Seminar was a complete success and offered participants in-depth insights into the latest developments and research work in the field of concrete 3D printing. With a total of twelve specialist presentations and intensive discussions, the event brought together experts from industry and science. The lab tour was particularly exciting, giving participants the opportunity to experience the latest developments in the fields of materials, hardware and software at first hand.

Insights into ten years of research at TU Dresden

The event dealt intensively with the progress and challenges of concrete 3D printing. The contribution of TU Dresden, which has driven forward significant research results and innovative concepts in this field over the last ten years, is particularly noteworthy. Their presentations illustrated how the 3D printing of concrete is developing in the construction industry and what potential can still be tapped.

Practical demonstrations and intensive discussions

The lab tour was a real highlight of the seminar. Here, participants were able to see the latest 3D printing technologies in action and follow the next steps in the development of materials and printing machines up close. Particularly interesting was the interactive exchange, which made it possible to discuss new ideas and solutions.

Numerous intensive discussions took place during the event, in which experts from various fields shared their knowledge and developed practical solutions for current challenges. The opportunity to speak directly with the speakers and other experts was particularly appreciated by the participants.

Conclusion: A successful seminar with great future prospects

The 6th Concrete 3D Printing Industry Seminar not only provided new technical impetus, but also demonstrated the importance of international exchange in the further development of concrete 3D printing. We would like to thank all speakers and participants for the successful exchange and look forward to the next events.

KNIELE is proud to be part of this forward-looking industry and looks forward to the developments in the field of concrete 3D printing.

Further information on the event and the latest research developments can be found on the Website of TU Dresden.

Rethinking Concrete: Building and concrete through the ages

The construction industry is facing enormous challenges: rising building material prices, material shortages, a lack of skilled workers and persistently high inflation are shaping everyday life. At the same time, the pressure to build sustainably and in a way that conserves resources is growing. Building with concrete in particular, one of the world's most important building materials, is undergoing a transformation. However, innovative approaches, digitalization and the focus on sustainability also offer new opportunities for the industry. The renowned specialist event IAB-TAGE “BETON”, which took place in Weimar on November 13 and 14, 2024, offered a look at past developments in the construction industry and innovative solutions.

Challenges in the construction industry

The current situation poses numerous challenges:

• Exploding building material prices and material shortages are forcing companies to plan more efficiently and find alternatives.
• A shortage of skilled workers makes automation and digitalization indispensable.
• Sustainability is becoming more of a focus in order to achieve the industry's climate targets.

The construction industry must develop new strategies to meet these challenges and at the same time actively shape the future of construction. I

AB-DAYS “CONCRETE”: Knowledge transfer and innovation

The IAB-TAGE “BETON” provided a platform for experts, companies and practitioners from the construction industry to exchange ideas. For two days, the focus was on innovative approaches, examples of best practice and forward-looking strategies.

The main topics included:

• Hybrid construction: Combining different construction methods for maximum efficiency and sustainability.
• Sustainable binders: reducing CO₂ emissions with alternative cements and recycled materials
• Innovative building material recycling: circular economy for building materials.
• Intelligent plant technology: digitalization and automation for more efficient processes

Renowned experts also shed light on topics such as saving cement, reducing CO₂ and ways to shorten concrete curing times.

Networking and trade exhibition

Another highlight of the event was the accompanying trade exhibition, where companies from the building materials, construction machinery and construction industry presented their latest products and services. A social get-together at the IAB headquarters in Weimar also offered the opportunity to make contacts and exchange ideas in a relaxed atmosphere.

Conclusion: Shaping the future of construction together

The IAB “BETON” days were an indispensable event for anyone who wants to actively shape the future of the construction industry. Whether through innovative technologies, sustainable concepts or the use of digital solutions - the event showed how the industry can meet the current challenges.

We would like to thank all participants and look forward to further exciting discussions and developments in the construction industry.

KNIELE - your partner for innovative solutions in concrete and mixing technology.

Laboratory mixing plant for CEA Marcoule: Innovation in research and development

The production of suspensions for shielding and encapsulating radioactive material is a highly complex task that requires precise technology and ergonomic solutions. Our new laboratory mixing system, developed in cooperation with BSC, sets new standards and supports the pioneering work at CEA Marcoule, one of France's leading nuclear research centers.

High-tech laboratory mixer for demanding tasks

The central component of the new system is the KKM100/150 laboratory mixer, designed as a conical mixer. Innovative features such as a ceramic lining and wear-resistant agitator arms not only ensure the longevity of the system, but also achieve maximum precision in material processing.

Additional highlights:

• Mixer camera with lighting: For optimum monitoring of the mixing process.
• Ergonomic manual feed hopper: Enables convenient filling of raw materials.
• Sliding railings on the mixer platform: For more flexibility when handling materials, for example on pallets.

Focus on safety and ease of use

A special feature of the system is the 2-hand operation of the mixer, which is controlled from the ground. This ensures safe transfer of the concrete into concrete buckets. Combined with an intuitive touch panel on the mixer platform, the Bikotronic control system ensures ease of operation and maximum control.

CEA Marcoule: A global driver of innovation

The CEA Marcoule has been a pioneer in the French nuclear industry since it was founded in 1955. Today, it plays a key role in research into the nuclear fuel cycle, the dismantling of nuclear facilities and sustainable recycling methods.

Cooperation for progress

Thanks to the cooperation with the CEA Marcoule, our laboratory mixing plant makes an essential contribution to safety and efficiency in nuclear research. With state-of-the-art technology and ergonomic concepts, we are setting new standards for industrial processes in demanding research environments.

Conclusion: A system for the future

The new laboratory mixing plant for the CEA Marcoule combines state-of-the-art technology with sophisticated safety and ergonomic solutions. It supports pioneering research projects and contributes to sustainable development in the field of nuclear technology and materials processing.

This project underlines our position as a reliable partner for innovative and customized solutions in the industry.

Your partner for high-tech industrial systems - together we are shaping the future.

Training fair in Alleshausen: An exciting day with great conversations!

The training fair in Alleshausen on Friday, November 8, was a complete success for us! We had the opportunity to meet many interested visitors and give them exciting insights into the training opportunities at KNIELE.

Focus on our apprenticeships

We presented two of our versatile apprenticeships at our stand:

• Construction mechanic: the profession for anyone who enjoys working with metal, building machines and developing solutions.
• Technical product designer: creativity meets technology - this is where talented young people learn how to plan and implement innovative designs.

We were particularly pleased to introduce you to the prospects and career opportunities that await you at our company.

Interactive insights and personal discussions

The trade fair not only offered information, but also the opportunity to ask questions and get to know us better in personal discussions. We hope that we were able to inspire you and that you gained a clear impression of how exciting and future-proof an apprenticeship with us can be.

Shaping the future with KNIELE

Our involvement in the training fair is part of our mission to promote young talent and offer them prospects in the world of technology and mechanical engineering. Under the motto #arbeitistzukunft (work is the future), we want to show that training is not only the first step towards a successful career, but can also be fun!

Conclusion: Thank you for your interest!

We would like to thank all the visitors who came to our stand for their interest and the interesting discussions. We really enjoyed talking to you about your career goals and introducing you to our passion for technology.

We are already looking forward to further discussions - perhaps we will see you again soon if you decide to do an apprenticeship at KNIELE!

You can find more information about our apprenticeships at arbeit-ist-zukunft.de.

KNIELE - Shaping the future together. #apprenticeship #work-is-the-future #MastersOfBlending

The new central filling system from KNIELE for company Kessler & Co.

In industrial production, processes such as the plasma cutting of sheet steel generate considerable quantities of metallic waste in the form of dust and slag. This waste not only represents a health and safety risk, but also a challenge in terms of waste disposal. To tackle this problem and at the same time increase efficiency and safety in the workplace, KNIELE has developed an innovative central filling system in collaboration with Kessler&Co.

Challenge: Dust and waste during plasma cutting

Kessler&Co., a leading global manufacturer of truck axles, uses several plasma cutting systems that cut steel sheets around the clock. This cutting process produces large quantities of metallic waste, including dust and slag. To collect the waste, the individual machines are connected to extraction and filter systems that collect the waste in mobile containers. These containers were previously emptied manually with a forklift into open container troughs, which led to high levels of dust and safety risks for the workers.

The solution: Central filling system from KNIELE

With the new central filling system from KNIELE and a conversion of the filter systems from Dodek, this problem could be optimized. The central filling system ensures that the waste is filled into the container skips safely, efficiently and, above all, with little dust. The innovation comprises several components that automate the entire process and at the same time increase occupational safety and environmental protection.

Low-dust docking of the mobile containers

The mobile containers, which are connected to the individual filter systems and filled with slag, are placed on a substructure and connected with a pneumatic docking system. This ensures dust-free emptying and protects employees from hazardous dust exposure.

Wear-optimized screw conveyors and loading equipment

In order to transport the metal waste efficiently, wear-optimized screw conveyors are used, which transfer the waste into the container trough via a loading bellows. The fine filter dust is collected separately and also discharged into the skip via another loading bellows.

Partially automated emptying for greater efficiency

The new filling system partially automates the emptying process. A fill level indicator on the loading bellows ensures that the mobile containers are only emptied when the container skip is not yet full, which increases the efficiency of waste disposal. As soon as the containers are full, they are conveniently collected with a skip loader, which further simplifies the entire process.

Conclusion: More safety and less dust - a win-win situation for everyone

Thanks to the new central filling system from KNIELE, waste disposal in sheet steel processing has been significantly improved. The optimization not only ensures dust-free disposal, but also greater occupational safety and environmental protection. The semi-automated emptying and the pneumatic docking system also offer enormous savings in terms of time and costs. The cooperation with Kessler&Co. has shown how innovative technologies can make production safer and more efficient.

We would like to thank Kessler&Co. for the successful cooperation and look forward to future projects that will make industrial production even safer and more environmentally friendly.

Further information about Kessler&Co.: www.kessler-co.com

Kniele at Solids Dortmund

Solids Dortmund is one of the leading trade fairs for bulk solids technologies and provides a platform for companies to present their latest innovations and investments. We, Kniele GmbH, were also represented as an exhibitor this year and were able to present our pioneering technologies in one of the most important industrial centers in Germany.

Solids Dortmund: meeting place for innovations and networks

Dortmund is a symbolic location for industrial progress and technical exchange. As a center of industry, Solids Dortmund offers optimal conditions for presenting innovations to a broad specialist audience. Decision-makers from a wide range of sectors such as food, animal feed, chemicals and pharmaceuticals meet here to find out about the latest technologies and make contacts.

Kniele conical mixer: a highlight of mixing technology

The focus of our trade fair appearance was the KKM 30 laboratory mixer made of high-quality stainless steel (V2A). It impresses with the unique Kniele conical mixing technology, which masters every mixing challenge with ease - regardless of whether sensitive foodstuffs, highly sensitive pharmaceutical products or sophisticated chemical mixtures are involved.

The special feature is the innovative conical design of the mixer, which ensures uniform and efficient mixing of all materials. The Kniele conical mixer clearly stands out from conventional mixing systems thanks to its versatile application options and provides real added value in production.

Innovations in bulk material handling: Tailor-made solutions for every need

In addition to our mixing technologies, we also presented our latest developments in the field of bulk material handling. The big bag filling and emptying stations in particular met with great interest.

These systems are characterized by their flexibility and customizability. Whether standard applications or complex special solutions according to customer requirements - our solutions offer maximum efficiency and adapt perfectly to the respective requirements. In this way, we support companies in optimizing their production processes and saving time and costs.

Conclusion: A successful trade fair appearance with prospects

Our participation in Solids Dortmund was a complete success for Kniele GmbH. The direct exchange with trade visitors and decision-makers as well as the presentation of our innovations in such a dynamic environment showed us once again how important personal contact and discussions about future-oriented technologies are.

We look forward to supporting our customers with our high-quality mixing and bulk solids solutions in the future and continuing to drive innovation forward together.

Find out more about our products and solutions on our website: Bulk material handling from Kniele GmbH

Next time again in 2026...we'll be there!

Innovation meets sustainability: special filling system for timber walls and ceilings at GROPYUS

Sustainable construction methods are becoming increasingly important - and GROPYUS impressively demonstrates how modern technology supports this change. In collaboration with Kniele GmbH, a customized special filling system was created that not only impresses with its precision, but also with its sustainable orientation.

Project highlight: Customized filling system for timber construction production

The special filling system supplied by Kniele is a central component of the automated production line at GROPYUS. Here are the most important components and their functions:

1. two gravel silos on a substructure:
   With a capacity of 56 m³ each, the silos ensure a smooth supply to the production hall.
2. efficient conveying system:
   - Dosing belts guide the mixed gravel precisely onto a 30-meter-long discharge conveyor that runs across the hall.
   - An integrated catwalk enables easy access and maintenance along the entire length of the conveyor belt.
3. weighing hopper with dosing screw:
   The heart of the system enables the individual compartments in walls and ceilings to be filled with pinpoint accuracy and weight.
4. extraction systems for clean processes:
   Effective extraction systems have been installed at both the transfer point and the dosing screw to minimize dust and contamination.
5. high-tech control system:
   The plant's intelligent control system was developed in collaboration with Bikotronic and the experts at GROPYUS - an example of seamless cooperation between leading companies.

Automation with robotics: the role of KUKA

The filling system is part of an almost fully automated production line in which robots from KUKA perform a large part of the work. This combination of precise mechanics and state-of-the-art robotics not only increases efficiency, but also the quality of the timber elements produced.

Focus on sustainability

Particular attention is paid to the sustainability of the system and the products. Precise filling reduces material waste and supports resource-saving production - an important step for the future of construction.

Conclusion: Innovation and sustainability for the timber construction of the future

The collaboration between Kniele GmbH and GROPYUS shows how technical innovation and sustainability can go hand in hand. This special filling system sets new standards in timber construction production - and we are proud to be part of this pioneering project.

We wish GROPYUS continued success and look forward to future joint projects that will bring lasting change to the construction industry.

Find out more about GROPYUS and their mission at www.gropyus.com.

Digital Concrete 2024: The international 3D printing conference in Munich

The world of digital manufacturing has once again proven how innovative and dynamic it is! Digital Concrete 2024, one of the leading events in the field of 3D concrete printing - time for an exciting review of three unforgettable days.

Over 400 participants and more than 200 presentations

This year's conference brought together over 400 experts, visionaries and curious minds from all over the world. More than 200 captivating presentations were given in four parallel sessions. From up-and-coming young talents to established luminaries of the industry - the variety of contributions was impressive.

The atmosphere was characterized by an intensive exchange, inspiring conversations and innovative ideas that will continue to drive the digital manufacturing of the future.

Kniele GmbH: Our success story in 3D concrete printing

A particular highlight was our presentation on the development of Kniele GmbH in the field of 3D concrete printing. A lot has happened since our first delivery of two mobile mixing plants to the company XTreeE in 2014. Here is an insight into our milestones:

1. start with the Kniele KKM 100/150 conical mixer:
   With a concrete output of 100 liters, we laid the foundation for the integration of our technologies in 3D printing. The plant, equipped with a secondary silo, agitator and concrete pump, enabled continuous concrete delivery to the print head.
2. expansion of capacities:
   Today, we offer mixing plants with an output of up to 1m³ to meet the increasing demands of the industry.
3. maximum flexibility and quality:
   Our KKM mixer is a true all-rounder, capable of mixing both fine mortar and coarse aggregate to the highest quality - the perfect basis for printable concrete. This success story and the subsequent panel discussion provided exciting insights into our innovative strength and our commitment to digital production.

Why Digital Concrete 2024 was a success

The conference not only provided a stage for the exchange of knowledge, but also a glimpse into the future of the industry. The focus was on topics such as sustainable material development, automation and the scaling of 3D printing. The opportunity to learn from the practical experience of other participants and forge new partnerships was particularly impressive.

Conclusion: A milestone for the industry and Kniele GmbH

Digital Concrete 2024 was a conference full of inspiration, progress and community spirit. For us at Kniele GmbH, it was a great opportunity to showcase our success story and benefit from the experiences of others.

We look forward to further developing our technologies and helping to shape the future of digital manufacturing. Until the next conference, one thought remains with us: innovation begins where experience and passion meet.

Stay tuned - the journey continues!

Highly specialized 4500-litre ZE stainless steel pan mixer: A successful project by KNIELE and BSC

KNIELE is once again setting new standards in the world of special mixing plants. Together with our French partner BSC-Béton Stone Consulting, we completed a compact mixing plant in August 2024 that was specially developed for demanding mixing tasks. The key: A 4500-liter pan mixer made entirely of stainless steel (V4A).

Challenge: A tailor-made solution for special tasks

The request for this project reached us via BSC in February 2023. The task was clear: a stainless steel ring-pan mixer was to be developed to meet the specific requirements of a French customer. The high corrosion resistance of stainless steel (V4A) and precise dosing technology were crucial to the success of this project.

Compact mixing system with innovative features

The new mixing plant impresses with its sophisticated technology and high efficiency:

• Ring-shaped roller conveyor system: the base material is fed into the mixer in 4 m² containers via a tilting mechanism.
• Big bag emptying station: Enables simple and efficient dosing of additives.
• Micro-dosing unit for graphite powder: For uniform wetting of the mix.
• ZE 4500 litre pan mixer: Made of stainless steel (V4A), meets the highest hygienic and corrosion-resistant standards. The two mechanically driven agitators ensure maximum mixing of the mix.
• Conveyor belt for mix: After a few minutes, the mixer is emptied and the finished material is transported away.

Successful FAT: quality assurance at the highest level

A key milestone in the project was the Factory Acceptance Test (FAT), which was carried out directly on our premises. The customers were able to see the performance and quality of the system for themselves. The mixing effect was visualized and optimized with the help of coloured wooden cylinders.

Cooperation at an international level

This project is a prime example of the successful collaboration between KNIELE and BSC-Béton Stone Consulting. Together we were able to develop a solution that not only met but exceeded all of the customer's specifications.

Result: Customized innovation for success

The special mixing plant marks another milestone in the development of highly specialized solutions for our international customers. We are proud to be part of this project and wish our French customer every success with the new plant.

Find out more about BSC-Béton Stone Consulting

KNIELE - Your partner for individual and innovative mixing technology solutions.

Revolution in precast element production: KNIELE supplies new mixing plant for BKM Nienburg

The future of precast element production is on the move - and KNIELE is right in the middle of it! We have supported BKM Nienburg in modernizing its production processes with a state-of-the-art mixing plant. The commissioning in August 2024 marks a milestone for efficiency, precision and sustainability.

3D scan as the basis: planning at the highest level

It all began with a precise 3D scan of the existing facilities in May 2022. This innovative technology enabled detailed planning and adaptation of the new mixing plant to the existing structures. The result: a perfectly integrated plant that optimally combines both existing and new developments.

The highlights of the new mixing plant

• New feed hopper: With a capacity for a complete truck train, it offers maximum efficiency in material reception.
• 14 meter high bucket elevator: For feeding the existing in-line silo.
• Row silo optimization: Existing installation parts were reused and supplemented with new components.
• ZE1250/1875 intensive mixer: With an impressive hardened concrete output of 1250 liters, it ensures the highest mixing results with its driven agitators.
• State-of-the-art scales: Cement, water and admixture scales guarantee precise dosing.
• High-pressure cleaning and forced dedusting: For significantly shorter mixer cleaning times and clean production. The forced dedusting system extracts the dust when filling the cement and aggregates.
• Floor conveyor system with 100 m rail network: Developed by WMW, with 10 tons payload and two crane distribution buckets with 3000 liters each.
• New Bikotronic control system: Enables complete monitoring and control of the entire system from material feeding to the mixing process and concrete distribution.

A milestone in precast element production

The combination of proven elements and new technologies takes precast production at BKM Nienburg to a new level. In particular, the integration of an additional cement silo and the implementation of the floor conveyor system enable flexible concrete distribution to various production halls.

Conclusion: A successful start into the future

With the commissioning of the new mixing plant in August 2024, BKM Nienburg is ideally positioned for future challenges. The modernized plant not only ensures greater efficiency, but also sets new standards in terms of sustainability and precision.

We wish BKM Nienburg every success and are proud to have been part of this project!

Further information can be found at:

• BKM Nienburg
• WMW Industrial plants
• Bikotronic control systems

KNIELE – your partner for future-oriented solutions in the concrete industry.

Big bag emptying station for low room heights: Maximum efficiency with minimum space requirements

The requirements for modern production facilities are becoming increasingly complex - especially in sectors such as the pharmaceutical, food and chemical industries, where low room heights often pose a challenge. With the new BBS-LC – Low Ceiling big bag emptying station, Kniele GmbH offers a solution that has been specially developed for these conditions.

Tailor-made solutions for limited room heights

The BBS-LC sets new standards when it comes to efficiently emptying big bags in rooms with limited ceiling height. Thanks to the particularly low design, big bags with a shoulder height of 1400 mm can be used without any problems even in rooms with a ceiling height of less than 3400 mm.

This innovation is primarily aimed at:

• Pharmaceutical companies that often work in clean rooms with low room heights.
• Food and chemical companies, which are also often confronted with space problems.

Technical highlights of the BBS-LC

Die Kniele big bag emptying station impresses with its well thought-out details and innovative technology:

1. low-profile chain hoist: specially designed to ensure maximum efficiency with minimum overall height.
2. adapted loading gear: enables big bags to be picked up and handled even in confined spaces.
3. docking system with sight glass and swing fork: For optimum monitoring and control of the product flow.
4. dedusting system: Ensures low-dust undocking and allows the big bag to be evacuated before removal.
5. fulling paddles: For materials with poor flow characteristics, four opposing fulling paddles are used to loosen up the material and ensure complete emptying.

Individual advice for your requirements

Every production process is unique - which is why Kniele not only offers standard solutions, but also customized big bag emptying stations. Our experienced team will work with you to develop the perfect solution for your specific requirements.

Conclusion: A compact solution for maximum productivity

With the BBS-LC big bag emptying station, Kniele GmbH offers a highly specialized solution for companies with limited space. Thanks to innovative designs and well thought-out details, the use of big bags is efficient and safe even in difficult environments.

Are you interested in a customized solution? Contact us at fn@kniele.de – we will be happy to advise you, even directly on site.

KNIELE – your partner for innovative solutions in mixing and dosing technology.

Review: KNIELE as an exhibitor at the 68th BetonTage 2024

The 68th BetonTage took place at the Congress Centrum Ulm from 14 to 16 May 2024 - a highlight for the concrete and precast concrete industry. Under the motto ‘Shaping transformation’, industry experts, companies and innovators gathered to discuss sustainable solutions and pioneering technologies. We at KNIELE were proud to be part of this renowned event as an exhibitor and to present our innovative products and our commitment to reducing CO₂ emissions in concrete production.

BetonTage 2024: an industry meeting place in a class of its own

BetonTage offered an ideal platform for further training, networking and the exchange of forward-looking ideas. Over 100 experts shared their insights on topics such as innovative concrete technologies, sustainable construction methods and the digitalisation of the construction industry in exciting presentations.

The congress was accompanied by an impressive trade exhibition with over 120 companies presenting their latest developments from the supplier, machinery and software sectors. We at KNIELE took this opportunity to present our innovative solutions and expertise to a wide audience.

Our contribution to CO₂ reduction in the concrete industry

A central focus of this year's BetonTage was climate protection in the construction industry. With around 8% of global greenhouse gas emissions attributable to cement production alone, the concrete industry faces major challenges - but also offers enormous potential.

We at KNIELE have shown how our KKM high-performance mixer can make an important contribution to CO₂ reduction. Thanks to the high mixing intensity of our systems, cement is broken down more efficiently, which can reduce the cement content in the concrete. The result: lower CO₂ emissions while maintaining an even higher concrete quality. The mixing technology of the Kniele cone mixer KKM met with great interest from trade visitors and was recognized as a forward-looking approach..

Shaping the transformation: A look at the topics of BetonTage 2024

The motto “Shaping transformation” reflected the major challenges and opportunities facing the industry. The presentations covered a broad spectrum, including:

• CO₂-reduced building material production
• Lightweight construction and material efficiency
• Circular economy: concrete as a sustainable and recyclable building material
• Digitalization as a driver for efficiency and innovation

These topics underlined the importance of a comprehensive approach to making the construction industry more sustainable and fit for the future.

KNIELE at the trade exhibition: a complete success

Our stand at the accompanying trade fair was a central point of contact for many visitors interested in innovative mixing technology and sustainable solutions. In numerous discussions, we were not only able to share our knowledge, but also pick up valuable ideas from the industry. The presentation of our KKM high-performance mixer in particular generated a great deal of interest and exciting discussions about the future of concrete production.

Conclusion: A successful appearance at the 68th BetonTage

BetonTage 2024 was a complete success for us. It gave us the opportunity to present our innovative technologies to a specialist audience and actively contribute to the discussion about the future of the construction industry. The intensive exchange with experts and partners showed us once again how important it is to work together on solutions for a sustainable construction industry.

See you at the 69th BetonTage 2025?

After this successful event, we are already looking forward to BetonTage 2025, which will take place in Ulm from March 11 to 13, 2025. We would like to use this platform again next year to discuss the future of the construction industry with you and present our latest technologies.

Visit the official BetonTage website at betontage.de and secure your participation early. We look forward to welcoming you again in 2025!

KNIELE – your partner for innovative solutions in the concrete industry.

Review: Intermat 2024 in Paris - Experience a world of concrete

The renowned Intermat trade fair took place in Paris from April 24 to 27, 2024, and we at KNIELE were proud to be part of this international industry event. Together with our French partner company BSC-Béton Stone Consulting, we presented innovative solutions and technologies relating to concrete, mixing technology, recycling and admixtures under the motto “World of Concrete in Europe”.

Intermat Paris 2024: A global showcase for the construction industry

Intermat is one of the most important trade fairs for the construction and concrete industry in Europe. On an impressive exhibition area, leading companies from all over the world gathered to present their innovations to an international audience. With over 200,000 visitors and 1,400 exhibitors from over 40 countries, the trade fair offered a platform that made the pulse of the industry palpable. For us at KNIELE, Intermat 2024 was the perfect opportunity to present our tailor-made solutions for the concrete industry to a wide audience and make new contacts.

Our trade fair presence: innovation and expertise

Together with our partner company BSC-Béton Stone Consulting, we turned our stand into a magnet for experts and industry insiders. The focus was on our innovative high-performance mixers, which impress with their efficiency, sustainability and precision.

Our solutions for:

• Concrete recycling and resource optimization
• Admixtures for high-quality concrete results
• Advanced technologies for concrete production

Our experts were available for individual consultations and held inspiring discussions about the current challenges and opportunities in the industry.

Networking and inspiration: a win-win situation for everyone involved

Intermat not only offered the opportunity to present products, but also to learn from other industry leaders and build valuable partnerships. The direct exchange with customers, partners and interested parties was one of the highlights of our trade fair presence. We were particularly pleased with the inspiring discussions, the valuable suggestions and the opportunity to share our vision with others.

Conclusion: A successful appearance at Intermat 2024

Intermat 2024 was a complete success for KNIELE. It not only enabled us to present our innovations to an international audience, but also showed how important personal exchange is for the further development of the industry.

We would like to thank everyone who visited us at our stand and look forward to building on the contacts we made in the future. KNIELE - your partner for future-oriented solutions in the concrete industry.

Industral partnes of BSC:

Kniele GmbH: https://kniele.de/de/

Incite: https://www.bsc-industrie.com/en/service/incite-ab/

Würschum: https://wuerschum.com/

WMW: https://www.wmw-industrie.de/de/

Polarmatic: https://www.bsc-industrie.com/en/service/polarmatic-oy

Ecofrog: https://www.ecofrog.eu/

Werner&Thiel: https://www.werne-thiel.de/de/

AJF Group: https://ajf-group.de/

Klein: https://www.kleingmbh.de/

Matins ULV: https://www.mantis-ulv.com/de

In March 2024, a major event in the construction industry took place - the successful commissioning of a pioneering mobile double mixing plant. The new owner of this innovative plant is a renowned construction contractor from Switzerland, who is setting new standards in road construction and the renovation of roads, tunnels and bridges.

Technical sophistication of the twin plant:
The mobile twin mixing plant consists of two mirrored mixing plants, each equipped with a state-of-the-art Kniele KKM750/1125 conical mixer with a fixed output of 750 litres. These mixers are mounted on weighing cells to ensure precise control and logging. They are fed via a big bag feed hopper.

Versatile application possibilities:
This twin mixing plant can be used for a wide range of applications. In addition to the production of high-quality concrete for road construction and renovation, tunnels and bridges, it also enables the production of fibre-reinforced concrete and other special concretes. The plant is equipped with an additive weigher from the renowned company Würschum to ensure precise dosing of additives.

Innovative design for optimum performance:
One of the most outstanding features of this system is its complete enclosure with sliding doors and a tarpaulin roof, which was specially developed, designed and assembled for this purpose by Kniele. This innovative design not only provides optimum protection for the system and its components, but also an improved working environment for the operating personnel.

A contribution to infrastructure improvement:
We wish our valued customer every success with this unique mixing plant. As a supplier of this state-of-the-art technology, we are proud to have played a small part in improving the infrastructure in Switzerland and, in the future, in Europe. The mobile double mixing plant sets new standards in terms of efficiency, precision and versatility and will undoubtedly make a positive contribution to the development of high-quality infrastructure projects. 

Conclusion:
The successful commissioning of the mobile double mixing plant in March 2024 marks a milestone in the construction industry. With its innovative design, technical sophistication and versatility, this plant sets new standards in road construction and the renovation of roads, tunnels and bridges. We are proud to be part of this ground-breaking project and look forward to the positive impact this mixing plant will have on infrastructure in Switzerland and beyond.